Industry Leader in Foam Fabrication and Distribution

We pride ourselves on fabricating foam parts & products for automotive, medical, and packaging, and industrial industries.

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Foam Solutions Process

1

Sampling

Contact us to discuss your project and one of our friendly team members will help you find the best foam for needs.

2

Quoting

One of our specialists will put together a custom quote for your foam application

3

Solutions

Let our in-house USA based manufacturing team produce your custom foam solution

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About Us

A Family Owned Business

At Merryweather Foam, we pride ourselves on our ability to combine experience, innovation, and excellent customer service.

For over 60 years, we have been industry leaders in manufacturing unique foam components for customers in the packaging, sound absorption, medical, and automotive industries.

Our friendly team of people are ready to help you with your next foam fabrication project needs from beginning to completion–get in touch with us today!

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Capabilities

Since 1948, we have been cutting foam material of all shapes and sizes. We have the knowledge, manpower & equipment to help you get the job done.

CNC CUTTING
Water Jet Cutting
  • Materials Up To 6″ Thick
  • Bed Size: 60″ x 132″
  • Angle Cuts
  • Multi-Head and Multiple Sheet Cutting Capable
Contour Cutting
  • 3D Shapes Cutting Capability
  • Vertical Contour Cutting
  • Horizontal Contour Cutting
  • Multiple Sheet Cutting Capable
  • Able to Cut a Variety of Sizes
Digital Knife Cutting
  • Bed Size: 60" x 120"
  • Precise Digital Knife Cutting
  • Multi-layer Cuts
DIE CUTTING
Flat Bed Die Cutting
  • Up to 68” wide
  • Process Individual Pieces, Sheets, and Rolls
  • Parts Nesting Capable
  • Kiss Cutting
VALUE ADDED SERVICES
  • Bagging and Tagging
  • Foam Skiver/Skiving
  • Heat Sealing
  • Hot Wire Form Cutting
  • Part Marking
  • Hand Part Assembly
  • Custom Kitting & Packaging
PRECISION SKIVING
Foam Skiving
  • Large Volume Sheeting
  • Convoluted Blades
  • Tight Tolerances
LAMINATING
Adhesive Laminating
  • Capable of Wide and Narrow Runs
  • Tension Relief System
  • Multi-Layer Laminates
HOT WIRE FORM CUTTING
  • Works on a variety of thicknesses
  • Makes precise cuts
  • Cut surfaces are smooth
  • Wide variety of applications
PRECISION SLITTING
CNC Automatic Roll Slitting
  • Large Diameter Roll Splitting
  • Material Stripping
Rewind Slitting
  • Process Long Rolls
  • Auto-Edge Guide
  • Individual Core / Common Core
Rotary Slitting
  • High Speed Processing
  • Kiss Cutting
  • Custom Shapes (requires tooling)
  • Capable of Tight Tolerances
  • In-line Waste Removal System
Single Knife Roll Slitting
  • Variable Speed Driven Knife
  • High Speed Processing
  • Tight Tolerances
  • 75" material width

Materials

Our extensive partnerships with raw material manufactures provide a wide range of material options for your next project.

Markets

For over 60 years, we have thrived in a variety of markets. Regardless of your field, we can help you achieve the results that you are aiming for.

Medical
Packaging
Industrial
Electronics
Appliances
Automotive